E shape rail clamps railroad elastic clips for railway fastening system

E shape rail clamps railroad elastic clips for railway fastening system

Elastic rail clip is one of the common railway fasteners in the railway system. In general, elastic rail clip is made of forged spring steel and has many applications. No matter as a part of rail fastening system or as a rail fastener, elastic rail clip is used with other railway track parts, such as railroad spike, rail pad, tie plate and plastic dowel.

Elastic rail clip function

Like other rail fasteners, the main function of rail clip is fastening railway sleeper and steel rail together. The rail clip is considered as one of the best ways to ensure that rails do not move, bend, warp, or rot. There are data shows that each elastic rail clip can bear about two tons of force upon a railway track.

Rail clip types

For different applications and national standards, elastic rail clips can be classified into various types,

including rail e- clip, SKL rail clips, Nabla rail clip, Deenik clip, crane rail clip, Russia rail clip as well as other standard rail clips.

E-type rail clip

Our customers widely seek this product in the market attracted by the various salient features that are as follows:

• Corrosion resistance
• International Standard
• Fine finishing
• High-capacity
• High performance

For all types of rail clips:

1. E-type, SKL clip, W-type…
2. Pre-assembly with T-bolt and washer (supplementary service)
3. Corrosion protection surface
4. Time saving and transit safe packing
5. full rail clip dimension available

Rail clips processing procedures

Rail clips processing procedures are as follow: Shearing-- Heating to forging temperature -- Forming-- Hardening—Tempering — Inspection — Packing.

ZhongYue , your trustworthy rail clips manufacturer

Enriched with rich railway industrial experience, ZhongYue can offer its clients an extensive range of heavy duty rail fastening clips, made up of premium quality and seamless performance, to be used to fasten rails to underlying tie plates. The rail clips produced by ZhongYue are made up of premium grade spring steel sourced from a reliable and certified long term producer.

After over 10 years’ experience on producing rail elastic clips, ZhongYue has become the largest and most competitive production base of rail clips in China, qualified to tender nationally large and medium scaled rail projects under the China Ministry of Railways, both at home and abroad.

At each single step of manufacturing the clips are stringently tested and completely authenticated. To save time during installation in track, we can provide a special service by pre assembling a SKL clip with a T-bolt and a washer for the customer at our production base before delivery. Besides, corrosion protection layer of the clip surface can be applied.

For all types of rail clips:

1. E-type, SKL clip, W-type…
2. Pre-assembly with T-bolt and washer (supplementary service)
3. Corrosion protection surface
4. Time saving and transit safe packing
5. full rail clip dimension available

Rail Clip Production Process

How do we produce rail clips?

ZhongYue produces the rail clips according the scientific procedures of rail clip production strictly and the specific procedures are as follow:

1. Raw material: Premium grade spring steel sourced from a reliable and certified long term producer.
2. Shearing: The spring steel bar has to be sheared as per length required.
3. Heating: to forging temperature (950-1000 degrees Celsius), but over heating shall be avoided to check decarburization.
4. Forming: Proper heated bar is transferred to power press for forging.
5. Hardening: The forged rail clips are transferred to quenching tank. Dimensional accuracy and quench hardness of rail clips are checked before tempering.
6. Tempering: The rail clips are tempered at about 350 Celsius to achieve appropriate toughness in the spring.
7. Inspection: The products are then checked thoroughly as per China CRCC and customer required specification and design.
8. Packing: Clips can be packed in woven bags or upon customer requirement.

Inspection during the production process

How is the quality control of ZhongYue rail clips?

We own a full set of strict quality control system to produce rail clips, from raw material purchasing till the finished clip application. There’s a professional inspection team to check about each process of the production line and every two hour out of the line.

Inspection machine for finished rail clips.

What does ZhongYue use to inspect the finished rail clips?

1. Brinell Hardness Tester
2. Carbon and Sulfur Analyzer
3. Rockwell Hardness Machine to test metallic materials
4. Automatic Impact Testing Machine
5. Metallographic Microscope
6. Automatic High-speed Analyzer
7. Fatigue Testing Machine
8. Metallographic Specimen Polishing Machine
9. Metallographic Specimen Pointing Machine

Zhongyue's products ranges:

• Rail Fastening system
• Rail Sleeper Screw
• Rail Spike/Track spike/ Dog spike
• Railway Bolt
• Elastic Rail Clip
• Rail Shoulder
• Rail Anchor
• Rail Tie Plate
• Rail Clip
• Railway Washer
• Rail Nylon Insulator
• Rail Pad
• Rail Plastic Sleeve
• Rail Fish Plate
• Brake Block
• Rail Nuts
• Rail Fastening System
• Crane rail

Founded in 2013, located at No.199 Huanlou Road, development zone Kunshan city, we Suzhou Zhongyue Railway Material Co., Ltd. Is a leading and reputed manufacturer of qualified railway fasteners in China.

We are certified by ISO 9001:2008. We have a complete set of inspection equipments to strictly control the quality of each production procedure and make sure all the products reach the international standards and customers’ requirements.

ZY team is composed of high professional senior engineers, professional technicians and a group of highly experienced operation workers, this is the strong guarantee of our products quality. We have our own R&D team, after-sales service team and quality-assurance team with the most advance technology and management concepts.

With advanced technology, comprehensive testing facilities, excellent management team and powerful processing capacity, our products have been exported worldwide. After many times of inspections by BV, SGS，ABS etc, our products have been well recognized by our customers. We are qualified supplier of Kazakhstan Railway, Thailand Railway, Zambia Railway, Indonesia Railway, Malaysia Railway, Sweden Railway, New Zealand Railway, American Railway, Canada Railway etc, supplying all kinds of railway material to them for many years without any quality complaint.

We not only can produce according to International standards, customers’ drawings and samples, but also can provide design proposal by our own high standard R&D department.

With the principles of quality first and customers first, ZY Rail enjoys bulk popularity and high reputation at home and abroad, while having many customers all over the world. With powerful strength and broad vision, ZY rail is moving towards internationalization of enterprises.