
Purpose
1. | With stand vibrations induced in track |
2. | Pre-assembly at sleeper factory |
3. | Sustain static and dynamic cyclic stresses. |
4. | Long Spring Deflection. |
5. | High creep resistance and effective tilting protection. |
6. | Provide creep and tortional resistance and keeps rail in position |
7. | Able to resist lateral forces |
8. | Able to resist lateral forces |
9. | Longer life and economic maintenance |
Size: 12mm to 20mm Spring Steel Round Bar (60Si2Cr/MnA)
The system for ribbed plates.
Easy-to-install, efficient and maintenance-free.
Pre-assembly
The mechanised, fully automatic installation of sleepers in the
track is the most efficient and most cost-effective method of
installation. For this reason, all the fastening components of the
System KS can be captively pre-assembled on the sleeper at the
sleeper factory.
Rail tightening
The rail is permanently tensioned with a long elastic spring
deflection by means of the spring-actuation of the two spring arms
of the tension clamp, whereby the fastening normally requires no
maintenance.
Protection against tilting
The tilting movements of the rail are resiliently absorbed by the
middle bend of the tension clamp.
Neutralisation
No fastening elements have to be removed from the sleeper with
continuous welding of the rail (CWR). The T-head bolts merely have
to be loosened but not disassembled.
System components
The tension clamp Skl 12 replaces the K-clip and double coiled
spring washer in the old System K and makes the ribbed plate system
practically maintenance-free as a result of the high creep
resistance and protection against tilting of the rail. The tension
clamp Skl 12 can be used in the standard gauge railways with a rail
pad stiffness ≥ 200 kN/mm. The Skl 19 is used for bottlenecks.
Special solutions
The tension clamp Skl B 12 is available for bridge structures and
other requirements with a reduced creep resistance
(approx. 7 kN).
Type | SKL1, SKL3, SKL12, SKL14, Nabla clip, gauge lock clip | |||
Or according to customers’ Drawing or Sample. | ||||
Material | 60Si2MnA | 60Si2CrA | 55Si2Mn | 38Si7 |
Chemical composition(%) | C:0.56-0.64, Mn:0.60-0.90, Si:1.60-2.00, Cr:≤0.35, P:≤0.03, S:≤0.03 | C:0.56-0.64, Mn:0.40-0.70, Si:1.40-1.80,Cr:0.70-1.00 P:≤0.03, S:≤0.03 | C:0.52-0.60, Mn:0.60-0.90, Si:1.50-2.00,Cr:≤0.35 P:≤0.03, S:≤0.03 | C:0.35-0.42, Mn:0.50-0.80, Si:1.50-1.80, P:≤0.03, S:≤0.03 |
Hardness | For e clip: 44-48HRC | |||
For skl clip: 42-47HRC | ||||
Fatigue life | for Dia.18 is 3 millions cycles without breaking | |||
for Dia.20 is 5 millions cycles without breaking | ||||
Surface | plain (oiled), Oxide black, color painting | |||
Standard refers | DIN17221, BS970, GB/T1222, UIC, ASTM |
Suzhou Zhongyue Railway Material Co.,Ltd.
Founded in 2013, located at No.199 Huanlou Road, development zone Kunshan city, we Suzhou Zhongyue Railway Material Co., Ltd. Is a leading and reputed manufacturer of qualified railway fasteners in China.
We are certified by ISO 9001:2008. We have a complete set of
inspection equipments to strictly control the quality of each
production procedure and make sure all the products reach the
international standards and customers’ requirements.
ZY team is composed of high professional senior engineers,
professional technicians and a group of highly experienced
operation workers, this is the strong guarantee of our products
quality. We have our own R&D team, after-sales service team and
quality-assurance team with the most advance technology and
management concepts.
With advanced technology, comprehensive testing facilities,
excellent management team and powerful processing capacity, our
products have been exported worldwide. After many times of
inspections by BV, SGS,ABS etc, our products have been well
recognized by our customers. We are qualified supplier of
Kazakhstan Railway, Thailand Railway, Zambia Railway, Indonesia
Railway, Malaysia Railway, Sweden Railway, New Zealand Railway,
American Railway, Canada Railway etc, supplying all kinds of
railway material to them for many years without any quality
complaint.
We not only can produce according to International standards,
customers’ drawings and samples, but also can provide design
proposal by our own high standard R&D department.
With the principles of quality first and customers first, ZY Rail
enjoys bulk popularity and high reputation at home and abroad,
while having many customers all over the world. With powerful
strength and broad vision, ZY rail is moving towards
internationalization of enterprises.