
Quality system: In the process of manufacturing spherical roller bearings, we have 11 quality control points.
1. Batch test of material
2. Full-inspection of forging
3. Full-inspection of lathing
4. Batch test of Heat Treatment
5. Full-inspection of grinding dimension
6. Full-inspection of groove grinding
7. Full inspection of semi-finished products
8. Batch test of other components
9. Full-inspection of the dimension before assembling
10. Full-inspection of vibration
11. Batch test before leaving factory
d | 630 | mm | |
D | 850 | mm | |
B | 165 | mm | |
d2 | ≈ | 708 | mm |
D1 | ≈ | 787 | mm |
b | 22.3 | mm | |
K | 12 | mm | |
r1,2 | min. | 6 | mm |
da | min. | 653 | mm |
Da | max. | 827 | mm |
ra | max. | 5 | mm |
Basic dynamic load rating | C | 4744 | kN | |
Basic static load rating | C0 | 9800 | kN | |
Fatigue load limit | Pu | 630 | kN | |
Reference speed | 400 | r/min | ||
Limiting speed | 700 | r/min | ||
Calculation factor | e | 0.17 | ||
Calculation factor | Y1 | 4 | ||
Calculation factor | Y2 | 5.9 | ||
Calculation factor | Y0 | 4 |
Mass bearing | 280 | kg |
The inner ring of spherical roller bearings have two raceways, outer raceway is a part of a sphere, whose curvature center is on the axis of bearings. This type of bearings possesses self-aligning performance, allowing the misalignment of shaft, and can also be used under certain permanent misalignment. These bearings are able to carry higher radial loads, as well as certain axial loads, but can’t be used to carry pure axial loads. The osculation between rollers and raceways is high, and friction is higher than cylindrical roller bearings. Therefore, the limiting speed is lower. This type of bearings is especially suitable to the heavy or vibrating load applications. The type 20000C bearings have symmetrical rollers and pressed steel cages, no rib on inner ring, rollers are longer, load carrying capacity is high, and rollers are guided by a floating guide ring. The type 20000CC bearings are the modified type to type 20000C, the friction between rollers and raceway is decreased, load carrying capacity is enhanced. The type 20000CA bearings adopt symmetrical spherical rollers and machined solid cages, they have floating guide ring and integral ribs on inner rings. The type 20000TN1 bearings use symmetrical rollers and nylon molded cages, no integral ribs and floating guide ring on inner ring, the cages are guided by rollers. The type 20000CC, 20000CA and 20000TN1 bearings are developed in recent years and their internal design are optimized, should give priority to be used. Spherical roller bearings are primarily used in the applications, such as rolling mills, paper-making, power transmitting equipments and ship mechanics, gearbox, vibratory,Metallurgical Mining and construction Fluid machinery Material handling Industrial gearboxes Textile industry Railways Energy Rigid stranders Tubular stranders Bow skip stranders Double Twist Bunchers Drum Twister Stranders Planetary stranders
LUOYANG MONTON BEARING SCIENCE & TECHNOLOGY CO.,LTD.
MONTON bearing a main manufacturers leader of high precision bearings in China was established in 2001 locate in Luoyang--“Ancient Imperial Capital and Peony Flower City”,we specialized in the bearing production research and development more than 20 years , focus on the development of "High-tech, High precision, Advancing, customized" bearings development .MONTON covers an area of of 35000 sq.m., building area of 20000 sq.m., including office area 3000 sq.m., research and development center of 500 sq.m., and international marketing & reception center 2000sq.m.Our mission is to provide customers with complete solution, including design and development, manufacturing, testing and evaluation, and excellent after-sales service.The factory is located in the Bearing Industry Park of Yiyang County, Luoyang City, Henan Province.
MONTON bearing mainly produce high precision angular contact ball bearing, ball screw support bearing,Low temperature bearing,High speed motor bearings, military thin section ball bearing,special high precision bearing, crossed roller bearing,harmonic drive bearing,thrust bearing stack,Tungsten Carbide Radial Bearing, military thin section ball bearing,tandem bearing,cylindrical roller bearing, customized bearing and bearings parts, The bearing accuracy at P5/P4/P2 level, rolling elements from φ1mm to 160mm, precision degree Ⅰ、Ⅱ.We Contributions to important scientific research projects of several well-known universities, including Henan University of Science and Technology, Dalian University of Technology, Harbin Institute of Technology, Beijing University of Science and Technology, Beijing traffic University, and China Petroleum etc.
We produce bearings and parts with inner diameter of 1.5mm to an outer diameter of 3000mm. Our products have been widely used in important industrial fields such as CNC machine tools, high-speed spindles, precision measurement instruments, oil drilling, petrochemicals,Cryogenic pump, FANUC/Siemens motors, mining metallurgy, port machinery, medical equipment, extruder gearbox, Cement roller press, vertical mill, rocker arm, textiles equipment, paper mill,robotics, harmonic drive, concrete mixer trucks, steel mills, rolling mills,Wind Power,Continuous casting mill, UAV, Air Compressor,Tension levelers,LIDAR systems,missile tracking camera ,aerospace, etc.
Our company have very good products quality guarantee equipment, key equipment and instrumentation are imported or design special equipment for special procedure by us. Main instrumentation is Japan ACCRETECH, TAYLOR,ZEISS Germany etc. Established precision bearing product testing laboratory, we can test bearing performance and life,Passed ISO9001 quality system certification, with an annual production capacity of 1 million sets of various precision bearings.
MONTON owns CNC lathes, machining centers, CNC grinding machines, and ultra precision equipment more than 160 sets. 10 CNC lathes, 65 CNC precision grinding machines, and 1set 4-axis machining center. 2 sets Ultrasonic cleaning line and equipment,2 sets tempering and stabilizing furnaces,1set heat treatment furnace,1sets low temperature stabilization equipment and vacuum equipment,8 production lines of automatic assembly.Inspection equipment include Mitotoyo Japan Contour,roundness measuring instrument,hardness tester,coordinate measuring instrument, length measuring instrument,vibration measuring instrument,contact angle goniometer,Bearing convexity value measuring instrument,hardness tester,Metallographic tissue measuring instrument,Clearance measuring instrument,height measuring instrument,Inner diameter outer diameter and rotation accuracy measuring instrument etc.
We have more than 140 employees, including 10 technical persons and 25 inspection persons. There are 5 persons with a master's degree, 25 persons with bachelor's degree, and 30 with vocational degree currently .
With advanced production equipment and perfect testing technology, MONTON can guarantee the quality and accuracy of the products we produced. Our technical department can efficiently complete the bearing design according to customer needs, and customers who need non-standard bearings can also enjoy customized services. Our quality system regularly monitors various production facilities and complies with strict quality requirements. All material certificates and certification reports are kept in files. Products are traceable and can be provided on request. Therefore, we are confident to provide the best solutions for global customers. Our company can design non-standard bearings and special application bearings for customer, as well as customized products with samples!
We are innovative, motivated and courageous to provide our customers with necessary solutions. Our management and employees are always ready to provide professional and personalized services to our customers. In the future, MONTON will adhere to the brand development strategy, strengthen the research and development of high-end products, strive to build a digital factory, and join hands with more partners to work together for a better future!
Company spirit: Honesty, Trustworthiness and Mutual benefit;
Company policy: Quality-oriented;
Company Business philosophy: Honesty,fulfill promise;
Company principle: Solve problems for customers and prioritize customer service at first.
We warmly welcome all friends come to visit us, study or business negotiation.