1000 -1500kg/h plastic pelletizing equipment / Extruder Machine Nitriding treatment

Water Cooling Planetary Roller Extruder , 38CrMoAIA / 9Cr18MoV Extruder Machine

Summary:
Planetary screw barrel assembly consists of a central spindle, a planet shaft,rolling barrel,outer shell,heating and cooling and the nozzles.Structure of the module system,has good flexibility.The contact area is the previous single shaft and two-axis extruder five times,the section shape of molten material in favor of the highly dispersed and uniformly,so it can get high quality products.And it's mainly used for heat sensitive materials,hard and soft PVC calender with discharging.Can also be used for the for the extrusion of ABS,TPO,TPU and filled polyolefin smoke and binder mixture.Having good plasticizing effect,self-cleaning performance,high output,long span life etc.

Planetary screw specialized in:
1. rigid PVC products: plastic sheet, PVC medical sheet, PVC card substrate, PVC poker card meterial, PVC watches sheet, colored PVC sheet
2.semi rigid PVC products: semi rigid PVC adhesive tape, printing cloth, advertising materials, light box cloth, decorative materials(film)
3. soft PVC products: soft PVC tape, all kinds of inflatable toys, raincoats, plastic film materials, salt film, home textile packaging.

Technics:
Heat treatment
Nitriding treatment
Technical parameter:
Nitrided layer depth:04-0.6mm
Nitrided hardness:850-950HV
Nitrided brittleness: Less than grade 1
Surface roughness: Ra0.4
Linearity of screw: 0.015mm
Terms and conditions:
Production time:35 days
Packing:Export standard wooden case
Trade terms:FOB,CNF,CIF,etc
Payment terms:T/T,L/C

Customized items are available when your planetary screw and barrel is not standard.

Specifications:
1. Materials: 38CrMoAIA, 9Cr18MoV
2. Application:PVC
3. Depth of nitration case:0.5-0.8mm
4. Hardness of nitration: 950-1020HV
5. Fragility of nitration: Less than grade 1
6. Roughness of the surface:Ra 0.4um
7. Linearity of the screw:0.015mm
8. Chromium-plating layer thickness:0.03-0.08mm
9. The surface hard chromium plating hardness after nitrogenation:>=950HV
10 . Guarantee: Common Nitrided: approx 2 years Bimetallic : much longer life time


Features:
1) The "PRE", a series of planetary roller extruders, experiences rolling and extrusion in configuration that a planetary screw is inter-engaged at a centerof a main SCREW and BARREL which are screwed in a shape of helical gear at 45 degree.
2) The planetary screw revolves and rotates on its axis, in order to employ various resin.
3) The extruder is special and applied to various product and mass production.
4) In special, because the extruder supplies the rolling and extrusion through space of the inter-engagement, it may plasticize the resin at a low temperature.
5) Through the inter-meshing action of the toothed planetary roller system just one single revolution of the main spindle suffices to roll out the plasticmelt as many as 1, 100 times, ensuring optimum plastification, homogenization and dispersion.
6) The "PRE" is a low-temperature forming extruder which may produce produces without any change of properties owing to its low-temperatureforming and homogenizing.
7) Combined rolling and extruding action: Through the inter-meshing action of the toothed planetary roller system just one single revolution of the mainspindle suffices to roll out the plastic melt as many as 1, 100 times, ensuring optimum plastification, homogenization and dispersion.
8) Compared with other extruder designs, this system increases the contact surface of the melt by up to five times.
9) Low-cost formulation: The optimum heat-exchanging effect created by the large contact surfaces of the planetary roller system in conjunction withshort residence time of the melt helps to achieve a considerable reduction in formulation costs. Costly stabilizers and lubricants are reduced to a minimum.
10) Self-cleaning feature: Since all toothed components of the machine constantly inter-mesh, no residual material is left in the machine when changing over from one formulation to another. The system is change-over from one color to another, results in no more than 5kg of scrap.


Applications:
Planetary Extruder Mainly used in the production below:
1. Rigid PVC sheet calender line
2. PVC Card calender line
3. Soft PVC film calender line
4. PVC pelletizing line
5. Cables coating


Detail specification:
(1). Planetary roller section: main screw 1 pc; planetary roller 8 pcs, knife plate 1 pc, gear tooth sleeve;

And this section is jacket-designed, which can get through by heating oil; The main screw is core-drilled,

heated by oil; And the head of machine is cooled down by water;
(2). Section of material shoving feeding, jacket-designed, water cooling.
(3). Feeding motor power: 1.1 KW;
(4). Hard-toothed gear box, Chinese famous brand;
(5).Inverter motor, AC, 75 KW;
(6). Stainless steel hopper, capacity of 100 kg;
(7). Metal detector( brand of S + S) is equipped on the top of the hopper;
(8). Rotating speed of main screw: 0 – 60 rpm, speed is adjustable;

Competitive Advantage:
1) Better performance
2) Long usage life
3) Good production stability
4) Reasonable design
5) High precision mold
6) Adopts AC frequency conversion technology
7) Uses imported electric components
8) Product characteristics:
a) Good foam
b) Smooth surface
c) Antibacterial
d) Wearable
e) Antistatic
f) Insulate
9) Widely used for agriculture and industry
10) Large marketing potential

Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.

Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.

Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!

Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!